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Complete Guide to AIN Dye Sublimation Printers

Views: 0     Author: Site Editor     Publish Time: 2025-11-20      Origin: Site

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1. What is Dye Sublimation Printing?

Dye sublimation printing is a unique process that transforms dye from a solid to a gas state, directly embedding the color into the media. It’s used for printing on fabrics, hard surfaces, and various other materials. This method ensures vivid, long-lasting, and high-quality images, making it ideal for applications such as apparel, home decor, and promotional materials.

 

2. Key Advantages of Dye Sublimation Printing

High-Quality Printing: Dye sublimation produces sharp, detailed, and vibrant colors with excellent color stability and durability.

 

Eco-Friendly: Compared to traditional ink, sublimation uses dyes, which tend to be more environmentally friendly, making it ideal for high-demand printing applications.

 

Cost-Effective: The long-term stability and performance of dye sublimation printers help reduce operational costs.

 

Versatility: Applicable on a variety of materials such as textiles, garments, flags, banners, and hard surfaces like ceramics, wood, and metal.

 

3. Dye Sublimation Printing Process

The dye sublimation printing process includes:

 

Image Preparation: The design is processed through specialized software (such as RIP software) to convert it into the appropriate format for printing.

 

Printing: The image is printed onto sublimation transfer paper using the sublimation printer.

 

Heat Transfer: The printed paper is then heated, turning the dye into gas, which permeates the material and forms a permanent design.

 

Why Choose AIN?

AIN offers a variety of dye sublimation printer models that cater to businesses of all sizes, from startups to large factories. The key advantages include:

 

Flexible Equipment Options: AIN offers a range of widths and configurations to meet diverse production needs.

 

Comprehensive Service: A one-stop solution for equipment selection, consumables, technical support, and after-sales service.

 

Sustainability: AIN is committed to building a sustainable digital printing ecosystem, helping businesses improve production efficiency and product quality.

 

Recommended AIN Dye Sublimation Printers

(a) High-Speed Large Format Models (2m and above)

 

1. AJ-2008TX Plus 2m (Roller Version)

The AJ-2008TX Plus is a 2-meter industrial dye-sublimation printer built for high-speed, large-volume production. It combines high performance with exceptional reliability, making it ideal for demanding production environments.

 

Engineered for maximum uptime, the printer features a robust pressurized feeding system and reinforced structure to ensure precise media handling and minimize jams. It is equipped with 8 Epson I3200-A1 printheads and 1Pass technology, delivering print speeds up to 4090 sqft/h (~380 sqm/h) while maintaining high-quality output. Its large-capacity system supports media rolls up to 3000 meters for uninterrupted operation.

 

This model is perfectly suited for high-volume production of apparel, home textiles, and soft signage. The AJ-2008TX Plus offers an optimal balance of industrial performance, operational stability, and cost-effectiveness for professional 2-meter printing applications.

 

2. AJ-2016TX Plus 2m (Classic Model)

The AJ-2016TX Plus is a 2-meter industrial dye-sublimation printer engineered for extreme productivity and precision in high-volume production environments. It represents a significant performance leap with double the printhead configuration for maximum output.

 

Built for ultimate reliability, the printer features a heavy-duty mechanical structure including a wider beam with THK silent guide rails, reinforced swing rods, and a high-density pressure wheel system. This robust construction ensures exceptional media handling stability and precise tension control. The machine is equipped with 16 Epson I3200 printheads, enabling remarkable print speeds up to 600 sqm/h in 1-pass mode while maintaining 1200 dpi resolution.

 

This model excels in high-volume production scenarios across apparel, home textiles, and soft signage applications. The AJ-2016TX Plus delivers an uncompromising balance of industrial-grade performance, operational reliability, and superior throughput for demanding 2-meter production facilities.

 

3. AJ-2216TX Plus 2.2m (Efficient Model)

The AJ-2216TX Plus is a 2.2-meter industrial dye-sublimation printer engineered for maximum productivity and precision in the most demanding production environments. It represents the top tier of performance with its advanced hardware and unparalleled stability features.

Built for ultimate reliability and speed, this model is equipped with 16 Epson I3200-A1 printheads, enabling exceptional print speeds up to 690 sqm/h while maintaining high-resolution output. Its industrial-grade construction incorporates a linear motor drive system with a magnetic encoder for precise, silent operation, and a rigid frame ensures consistent performance during high-speed printing.

The printer guarantees unwavering stability through its advanced negative pressure ink supply system for long-run consistency and a high-capacity media handling system. This makes it ideal for the most challenging high-volume production scenarios across apparel, home textiles, and soft signage applications. The AJ-2216TX Plus delivers an uncompromising combination of industrial-grade performance, superior throughput, and exceptional reliability for professional textile printing facilities.

 

4. AJ-3216TX Plus 3.2m (Flagship Model)

The AJ-3216TX PLUS is a 3.2-meter industrial dye-sublimation printer designed for ultra-large format, high-volume production requirements. It delivers exceptional performance for the most demanding soft signage and textile printing applications.

This industrial-grade printer features sixteen Epson I3200-A1 printheads, achieving remarkable speeds up to 830 sqm/h while maintaining precise 3.5pl droplet control. Its heavy-duty construction includes an H-shaped support beam and rigid frame, ensuring stability during high-speed operation. The advanced linear motor with magnetic encoder system provides silent, precise carriage movement for consistent print quality across the entire 3.2-meter width.

Engineered for continuous production, the AJ-3216TX PLUS incorporates a massive 10,000-meter media handling system and negative pressure ink supply for uninterrupted operation. Dual infrared drying units and sophisticated tension control guarantee optimal results across various materials. Ideal for large-scale soft signage, home textiles, and apparel production, this printer represents the pinnacle of industrial dye-sublimation technology, combining massive production capacity with precision engineering for professional manufacturing environments.

 

(b) 1.9m Precision Models

 

1. AJ-1904TX Pro 1.9m (Wall Panel Version)

The AJ-1904TX Pro is a 1.9-meter industrial dye-sublimation printer that balances professional performance with operational efficiency. Designed for businesses seeking reliable production capabilities, this printer delivers consistent results across various textile applications.

Equipped with four Epson i3200 printheads, the printer achieves speeds up to 100 sqm/h while maintaining exceptional print quality with resolution up to 3600 dpi. Its robust aluminum profile main beam provides enhanced mechanical strength and precision, ensuring stable performance during continuous operation. The upgraded motion transmission system and embedded printhead design offer improved protection and more reliable printing performance.

Featuring an integrated drying system and advanced media handling, the AJ-1904TX Pro demonstrates particular strength in apparel, home textiles, and soft signage production. The printer's thoughtful design includes user-friendly features such as a waste ink alarm system and fresh air circulation, making it an ideal solution for businesses looking to enhance their production capabilities with a reliable, professional-grade sublimation printer that delivers excellent value in the 1.9-meter category.

 

2. AJ-1903TX / 1904TX 1.9m (Industrial High-Performance Version)

The AJ-1903TX/1904TX is a versatile 1.9-meter sublimation printer offering flexible configuration options for growing businesses. Available with either three or four Epson i3200 printheads, this model provides an accessible entry point into industrial-grade textile printing while maintaining professional output quality.

Engineered for reliable performance, the printer delivers speeds up to 80 sqm/h with excellent 3600 dpi resolution. Its robust aluminum profile main beam ensures structural integrity, while the embedded printhead design offers superior protection during operation. The upgraded motion transmission system and widened printing platform contribute to consistent, high-quality output across various materials.

Featuring practical enhancements including a waste ink alarm system and fresh air circulation, this printer demonstrates particular strength in apparel, home textiles, and soft signage production. The AJ-1903TX/1904TX represents an optimal balance of performance and value, providing businesses with a dependable solution for diverse sublimation printing needs in the 1.9-meter category.

 

 

3. AJ-1904TXQ 1.9m (High Precision Piezoelectric Version)

The AJ-1904TXQ is a 1.9-meter sublimation printer engineered for efficient and reliable production across various textile applications. Equipped with four Epson i3200 printheads, this robust system delivers both speed and precision, achieving output speeds up to 100 sqm/h while maintaining exceptional 3600 dpi resolution.

Built for stability and ease of use, the printer features an industrial-grade aluminum main beam and an efficient inflatable shaft winding system that ensures smooth media handling and consistent tension control. The embedded printhead design provides superior protection, while practical features including a waste ink alarm and fresh air dust reduction system enhance operational reliability.

Well-suited for clothing, home decor fabrics, and various promotional textiles, the AJ-1904TXQ offers an optimal combination of performance and value for businesses seeking a dependable 1.9-meter sublimation solution.

 

 

4. AJ-1908S Pro 1.9m (High Precision Silent Version)

The AJ-1908S Pro is a 1.9-meter industrial dye sublimation printer engineered for exceptional color accuracy and precision in high-demand textile printing applications. Featuring eight S3200 printheads arranged in symmetrical color configuration, this advanced system eliminates bidirectional color differences and delivers superior line sharpness for detailed graphic reproduction.

This printer achieves remarkable speeds up to 240 sqm/h while maintaining precise 3.5pl droplet control across multiple color modes including CMYKLcLm and CMYKFpFy. The innovative mechanical structure is specifically optimized for garment piece printing, capable of handling heavy ink volumes and thick paper applications with consistent reliability. A sophisticated negative pressure ink supply system with degassing module ensures stable performance during printing, standby, and cleaning cycles.

Equipped with a robust 3,000-meter media handling system (expandable to 10,000 meters) and linear motor drive technology, the AJ-1908S Pro excels in high-volume production environments for fashion apparel, home textiles, and precision soft signage. This printer represents the pinnacle of 1.9-meter sublimation technology, offering manufacturers an ideal combination of speed, accuracy, and specialized performance for demanding textile applications.

 

Comparing 1.9m and Traditional 1.8m Models

The 1.9m models represent a significant industrial upgrade over traditional 1.8m printers, offering superior performance for high-volume production.

Core Differences:

Width & Precision: The 1900mm print width allows for more efficient material usage and layout of standard 1.8m goods. Enhanced mechanical structures ensure higher printing accuracy across the entire wider format.

Media Compatibility: 1.9m printers robust construction and tension control reliably handle a wider range of materials, from thin, delicate papers to heavier fabrics.

Productivity: The larger format combined with high-speed print capabilities maximizes output in a single print run, leading to a significantly higher throughput per hour.

Durability & Stability: Designed for continuous operation, they feature heavy-duty components, high-capacity media systems (3000m+), and stable ink supply systems, ensuring reliability in demanding environments.

1.9m Model Advantages & Applications

Key Advantages:

Maximized production output and lower cost-per-print.

Greater versatility for diverse jobs and materials.

Industrial-grade stability for uninterrupted, large-scale runs.

Application:

Large-scale apparel printing, home textile manufacturing, and producers of soft signage and flags who require maximum efficiency, versatility, and reliability. The 1.9m platform is the clear choice for industrial-grade sublimation printing.

How to Choose the Right Dye Sublimation Printer?

Selecting the right sublimation printer depends on the business's production needs, budget, and product types. AIN offers a detailed selection guide to help clients choose the most suitable model based on various applications. For more information, refer to “How to Choose the Right Dye Sublimation Printer?”


Link:https://www.ainkjet.com/How-To-Choose-A-Suitable-Sublimation-Printer-id43407296.html

 

AIN Dye Sublimation Printer Applications

 Dye Sublimation Printing

AIN dye sublimation printers deliver vibrant, durable, and high-definition printing solutions for a wide range of professional and creative fields.

Signage & Event Displays
Ideal for large-format visual displays such as retail exhibition stands, event backdrops, hanging banners, promotional tents, and stage curtains, ensuring eye-catching and durable graphics.

Apparel & Sportswear
Widely used in producing sportswear including jerseys, team uniforms, shorts, and activewear, as well as fashion items such as dresses, scarves, ties, swimwear, and all-over-print T-shirts. Outputs are wash-resistant and colorfast.

Home Decor & Interior Design
Apply custom prints to curtains, cushion covers, tapestries, upholstery fabrics, blankets, tablecloths, and branded decorative panels, offering personalized and high-quality solutions for residential and commercial spaces.

Personalized Gifts & Promotional Products
Perfect for creating customized items including T-shirts, mugs, mouse pads, puzzles, luggage tags, and folders—ideal for corporate branding and individual gifting needs.

Coated Hard Surfaces
Suitable for printing on rigid substrates such as phone cases, aluminum plates, license plates, photo frames, and metal sheets. Images are embedded into the surface for long-lasting, fade-resistant results.

Advertising & Photo Printing
Excellent for advertising banners, photo walls, lightbox fabrics, and premium photo papers, delivering accurate color reproduction, fine detail, and UV-resistant outputs.

With their high precision, remarkable speed, and industrial reliability, AIN sublimation printers efficiently support both small-scale custom jobs and large-volume industrial production, serving diverse sectors from fashion and advertising to home decor and branded merchandise.

Conclusion

AIN's dye sublimation printers stand out in the market for their exceptional efficiency, eco-friendliness, and precision. From our high-speed 2-meter models to our high-precision 1.9-meter series, AIN's printing solutions comprehensively cover a vast spectrum of application scenarios and production needs of all scales. Whether for a small startup or a large-scale manufacturing operation, we provide the advanced equipment and dedicated support to help businesses stay competitive in a dynamic market.

 

Choose AIN, and Lead the Future of Printing.


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